Case Study: Bespoke Metal Enclosures for Electric Vehicle Charging Points by VCSP
Background
The charging infrastructure of electric vehicles (EV) needs hardy and weatherproof, attractive enclosures to accommodate sensitive electrical and electronic systems. VCSP was approached to redesign and manufacture bespoke metal enclosures for outdoor EV charging points, improving the visual appeal while ensuring durability and functionality.
Challenge
The existing EV charging point enclosures were functional but lacked aesthetic appeal and customisation options. The technical specifications of the client were not only to protect against the elements of the outdoors and powder coating, but also needed to be a unique design that was attractive to the customer and created a brand presence. There was also a need to take charge of all the manufacturing and assembly processes to guarantee standards and on-time delivery of the project.
VCSP Solution
Taking advantage of our superior metal-bending experience and using the newest CNC brake-press equipment, VCSP re-tooled the metal enclosure back to square one. Some of the major qualities of our strategy were:
- Precision Metal Bending: Utilising CNC-controlled brake presses with high accuracy (±0.5 degrees), VCSP could produce complex bends and shapes that met tight tolerances, essential for enclosures that must fit perfectly and protect internal components.
- Material Expertise: VCSP handled materials suitable for outdoor environments, including mild steel and specialist alloys, with powder coating to enhance corrosion resistance and aesthetics.
- Custom Design and Manufacture: VCSP’s in-house design and engineering teams collaborated closely to create bespoke enclosures focused on aesthetics and functionality, departing from the original, simpler designs.
- Complete Manufacturing and Assembly: Beyond just sheet metal bending, VCSP managed the entire manufacturing process, including assembly of the final units, ensuring quality control at every stage, and providing ready-to-install EV charging point enclosures.
Outcome
The redesigned EV charging point enclosures delivered by VCSP combined durability, precision engineering, and enhanced aesthetics. These bespoke, powder-coated metal cases stand up to the demands of outdoor installations while improving brand representation and customer appeal. The project demonstrated VCSP’s capability to handle complex, multi-stage brake press fabrication and full unit assembly, supporting key industries like automotive and construction with specialised metalwork solutions.
Why VCSP?
VCSP’s investment in the latest CNC brake press technology, coupled with skilled operators, enables them to efficiently produce custom metal fabrications on time and within specification. The wide range of material expertise and adherence to quality VCSP make a perfect partner to manufacture custom metal enclosures, especially high-end projects like charging stations in electric vehicles.
